The laboratory-sized steam power plant with process control system is designed to simulate modern steam power plant. Main components consist of a feed water system, a small industrial boiler, a steam turbine, a generator and lamp load, a condenser with a condensate tank and a pump, and a cooling tower. Accessories such as fuel tank, fuel flow meter, feed water meter, and a stack are also included. Instruments are provided for measurement of pressures, temperatures, output voltage and current.
- Measurement of feed water and fuel flow rates.
- Boiler efficiency, turbine generator efficiency, and overall power plant efficiency.
- Condenser heat transfer efficiency.
- Cooling tower efficiency.
- Rankine cycle efficiency.
- Water treatment (optional)
The plant consists of :
|Oil-fired Boiler Unit :|
|- Type||Vertical, water tube.|
|- Rated heat output||188 kW (162,000 kcal/h)|
|- Equivalent evaporation||Approx 300 kg/h steam at 0 kg/cm2 gauge.|
|- Maximum working pressure||10 kg/cm2 gauge (0.98 MPa).|
|- Measuring instruments||
|- Safety devices||
|- Boiler accessories||
|- Type||Forced draft, pressure atomized.|
|- Fuel||Diesel or kerosene. (LPG is available as an option.)|
|- Fuel tank||Stainless steel.|
|- Fuel meter|
|- Fuel strainer|
|Feed water system :|
|- Resin filter for public water.|
|- Soft water tank.||Stainless steel.|
|- Water meter.|
|Power supply||380V. 3Ph. 50Hz. Other power supply is available on request.|
|Single-Stage Industrial Steam Turbine|
|Description||This is an educational unit steam turbine with measuring instruments and synchronous belt for driving the generator.|
|- Type||Torque digital display instead of spring balance.|
|- Maximum mechanical power output :||Over 1.5 kW.|
|- Maximum speed||Approx 33,000 rpm.|
|- Exhaust pressure||Atmospheric|
|- Turbine speed.|
|- Pressure gauge for inlet steam pressure.|
|- Inlet and outlet steam temperatures.|
|- Water manometer for turbine outlet.|
|AC Generator and Load|
|Measuring instruments||Generator speed, torque, voltage and current digital display.|
|Water Cooled Condenser and Cooling Tower.|
|Both condenser and cooling tower should be used together.|
|TH 102-013 A Condenser|
The unit allows a study of heat transfer in a heat exchanger as well as recover condensate for reuse.The unit consists of a counter flow steam tube heat exchanger and instruments for measurement of temperatures, cooling water flow rate.
|- Type||Steam tube|
|- Instruments||Temperatures for cooling water inlet and outlet.|
|TH 102-014 A Cooling Tower.|
This is an educational unit for recovering of condenser cooling water as well as studying cooling tower efficiency.
A cooling tower is recommended to recycle cooling water in the case TH102-013 condenser is used. The unit consists of a cooling tower unit,
a storage tank, a circulating pump and temperature gauges.
|- Cooling tower capacity||30 RT.|
|- Circulating pump.|
|- Wet bulb temperature.|
|- Temperature at cooling tower exit air|
|TH 101-021 Sand filter for water with suspension materials.|
|TH 101-022 Carbon filter for water with odour or rust.|
|TH 101-031 Pressure digital display.|
|TH 101-033 Feed water flow totalizer.|
|TH 101-035 Cooling water flow digital display.|
|Portable pH meter|
|Portable TDS meter|
|DC generator instead of AC generator|
|TH 137-020 Super Heater Electric|
The unit provides super heated steam for other use such as for a stream turbine..
Saturated steam from the boiler is further heated in the electric super heater. Instruments are provided for measurement of temperatures and pressure.
|- Typical experiment||
|- Technical data||
|- Power supply||380 V 3 ph 50 Hz.|
TH 136-015 Water Brake Absorber Dynamometer
The dynamometer is connected to the turbine for measurement of mechanical output. Speed and torque digital display are provided
|- Maximum torque at 4000 rpm||Over 12 Nm.|
|- Maximum speed||Over 10000 rpm.|
|TH 137-300EB Electric boiler instead diesel boiler.|
|- Capacity :|
|- Maximum steam rate||300 kg/hr.|
|- Maximum pressure||10 kg/cm2 gauge.|
|TH 137-050 Computer Interface|
|- This comprises :||
TH 137-060 LCD Touch screen PLC / Computer Control
Monitor control and regulate of the steam power plant. System equipped with sensors/ actuators for monitoring and controlling the plant via intergraded PLC/ computer Ethernet.
Control for turbine throttle electrical load and optional dynamometer load control relevant sensor(s) instead of standard measuring device(s) as in TH137-050 computer interface unit and software are provided for data display analysis and control by touch screen computer.
|Shipping dimensions and weight||one 20 ft. container.|