The unit is designed to simulate modern steam power plant. Main components consist of a feed water system, a small industrial boiler, a steam turbine, a generator and lamp load, a condenser with a condensate tank and a pump, and a cooling tower. Accessories such as fuel tank, fuel flow meter, feed water meter, and a stack are also included. Instruments are provided for measurement of pressures, temperatures, output voltage and currents.
- Measurement of feed water and fuel flow rates.
- Boiler efficiency, turbine generator efficiency, and overall power plant efficiency.
- Condenser heat transfer efficiency.
- Cooling tower efficiency.
- Rankine cycle efficiency.
The boiler set consists of:
|- Type||Vertical, water tube.|
|- Rated heat output||125 kW (107,000 kcal/h)|
|- Equivalent evaporation||Approx 200 kg/h steam at 0 kg/cm2 gauge.|
|- Maximum working pressure||10 kg/cm2 (0.98 MPa).|
|- Measuring instruments:||
|- Safety devices||
|- Boiler accessories||
|- Type||Forced draft, pressure atomized.|
|- Fuel||Diesel or kerosene. (LPG is available as an option.)|
|Fuel system||Stainless steel fuel tank, fuel strainer and fuel meter.|
|Feed water system:|
|- Resin filter for public water.|
|- Stainless steel soft water tank.|
|- Water meter.|
|Power supply||380V. 3Ph. 50Hz Other power supply is available on request.|
|Single-Stage Industrial Steam Turbine|
|- Description||This is an educational unit steam turbine with measuring instruments and synchronous belt for driving the generator.|
|- Type||Single stage, twin nozzle impulse turbine.|
|- Construction||: Vacuum cast inconel wheel.
: Stainless steel casing shaft and nozzle.
|- Maximum mechanical output||Upto 1.5 kW with superheated steam (optional)|
|- Maximum speed||Approx 33,000 rpm.|
|- Exhaust pressure||Atmospheric|
|Generator and Lamp Load|
|- Generator speed, voltage and current digital display.|
|Water Cooled Condenser and Cooling tower.|
|Both condenser and cooling tower should be used together.|
|TH 102-013 Condenser||
The unit allows a study of heat transfer in a heat exchanger as well as recover condensate for reuse.The unit consists of a counter flow steam tube heat exchanger and instruments for measurement of temperatures, cooling water flow rate.
|- Type||Steam tube|
|- Capacity||95 kW|
|- Accessories and instruments||
: Cooling water pump
: Condensate transfer pump
: Water meter.
: Condensate tank : Stainless steel.
: Strainer.: Temperatures sensors for cooling water inlet and outlet.
|TH 136-014 Cooling Tower.||
This is an educational unit for recovering of condenser cooling water as well as studying cooling tower efficiency.
A cooling tower is recommended to recycle cooling water in the case TH101-013 condenser is used. The unit consists of a cooling tower unit, a storage tank, a circulating pump and temperature gauges.
|- Cooling tower|
|- Circulating pump.|
|- Wet bulb temperature.|
|TH 101-021||Sand filter for water with suspension materials.|
|TH 101-022||Carbon filter for water with odour or rust.|
|TH 101-031||Pressure digital display.|
|TH 101-032||Fuel flow totalizer.|
|TH 101-033||Feed water flow totalizer.|
|TH 101-035||Cooling water flow digital display.|
|Portable pH meter|
|Portable TDS meter|
|TH 136-020 Electric Super Heater|
|- Description||The unit provides superheated steam for other use such as for a steam turbine.
Saturated steam from the boiler is further heated in the electric super heater. Instruments are provided for measurement of temperatures and pressure.
|- Effect of superheated steam on prime mover efficiency.|
|- Capacity||9 kW|
|- Measuring instruments||Temperature sensor for steam outlet.|
|- Power supply||380V 3ph 50Hz.|
|TH 136-015 Water Brake Absorber Dynamometer|
|- The dynamometer is connected to the turbine for measurement of mechanical output. Speed and torque sensors and indicators are provided|
|- Maximum torque at 4000 rpm||Over 12 Nm|
|- Maximum speed||Over 10000 rpm.|
|- Power supply||380V 3ph 50Hz.|
|TH 136-005EBA Electric boiler instead diesel boiler.|
|- Maximum steam rate||200 kg/hr.|
|- Maximum pressure||10 kg/cm2 gauge.|
|TH 136-050 Computer Interface|
|This comprises :|
|- Additional sensors include pressure (s) for boiler and turbine inlet fuel flow instead of fuel meter water flow (s) instead of feed and condenser cooling water meters.|
|- Computer interface unit pressure (s) temperature (s) fuel flow water flow (s) speed voltage and current and software for data display and analysis by computer (separately supplied).|
|TH 136-060 LCD Touch screen PLC / Computer Control|
|Monitor control and regulate of the steam power plant. System equipped with sensors/ actuators for monitoring and controlling the plant via intergraded PLC/ computer Ethernet.|
|Control for turbine throttle electrical load and optional dynamometer load control relevant sensor(s) instead of standard measuring device(s) as in TH136-050 computer interface unit and software are provided for data display analysis and control by touch screen computer.|
Shipping dimensions and weight: one 20 ft. container.